• Drake Whitfield posted an update 2 years, 7 months ago

    What are best processes for welding stainless? That’s like asking whats the easiest method to go fishing? It all depends over a many solutions, right? Many things like which kind of stainless, what thickness, whats the application form, and for what industry?

    1. Food Service. Most stainless inside the food service market is 300 series stainless. Type 304 .063" thick stainless sheet metal to become exact. Should you check out any Junk food counter to check out all the counters, shelving, cookers etc, you will observe it’s all produced from welded stainless steel sheet metal. Food service codes require 304 stainless-steel to be utilized in cooking areas since it won’t rust easily. All welds should be performed in such a way never to trap bacteria and other crud. Back sides of metal welds ought to be shielded with argon so they really are certainly not sugared and full of pits which could trap bacteria like salmonella. All wire brushing should be carried out having a metal brush and welds that aren’t perfectly smooth must be blended smooth with some type of abrasive wheel after which cleaned with alcohol.

    Tig welding is almost always the best process since spatter and slag are absent. Tig welding rods must be 308L for welding 304 stainless. L is for low carbon because

    Carbon is bad in relation to corrosion resistance in stainless.

    Tricks for welding SS sheet metal : 1 amp per 1 thousands of thickness, maintain your hot tip from the filler rod shielded and snip it when it gets oxidized, use chill bars made from aluminum, copper, or bronze anytime you can. Filler rod should generally stop bigger thickness of metal welded. Keep bead width close to Four times the thickness of the sheet. Utilize a gas lens style cup, a #7 or bigger. A 1/16 thoriated or lanthanated electrode will easily weld 16 ga .063" sheet. Keep electrodes as well as sharp.

    2. Aerospace. Stainless alloys used in the aerospace and aviation industries really are a extra varied. There are numerous them. Austenitic stainless steels like 321, 347, 316, and 304 are common, but so may be martensitic stainless grades like 410 steel , Greek Ascoloy, and Jethete M190. Another class of stainless used on commercial aircraft could be the Precipitation Hardening variety. A PH by the end like 15-5ph, 17-4ph, 15-7ph, 17-7ph points too the steel is precipitation hardening. Which means holding it at high temperature for extended time enables the steel to harden. PH grades are often considerably more tough to weld compared to the straight 300 series due to alloy elements and complex metallurgical reactions to heat while welding.

    Tig Welding and automated plasma welding will be the most often utilized processes.

    Tips for Aerospace tig welding SS : Clean, Clean, Clean. Use as big a tig cup and possible 3/4 " –1". Use minimal heat and employ any ways to prevent distortion (skip welding, fixturing, small beads) shield the back side of other nutritional foods you weld with argon using tooling, or home made purge boxes.

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